Mobile Lubrication Service Truck – Project 26.082

Mobile Lubrication Service Truck Concept

The Alura Mobile Lubrication Service – Project 26.082 is engineered as a complete truck-mounted lubrication, fuel and maintenance support unit for heavy-duty field operations.

The system combines lubrication oil distribution, diesel transfer, waste oil recovery, compressed air, pressure washing, water supply and workshop utilities inside a purpose-built service body.

Designed for demanding applications such as mining, construction, heavy equipment maintenance and fleet service, the unit allows technicians to perform essential servicing operations directly at the job site and significantly reduces the need to return equipment to a fixed workshop.

Overall Dimensions & Service Body

• Body Length: 6,500 mm
• Body Width: 2,450 mm
• Body Height: 2,500 mm
• Construction: MWS bent C-type channel steel
• Column Sheets: 3 mm
• Body Panels: 2 mm
• Base Cross Members: 80 mm height / 3 mm
• Floor: 18 mm plywood

The service body incorporates sliding windows in usable areas, stainless steel hinges and locks, rear access doors and strategically positioned aluminum shutters for fast access to the equipment.

Metal equipment and components are securely fixed to the body chassis, while the crane connection channel is integrated directly into the body frame.

Body Protection & Insulation

The outer surfaces are protected with a polyurethane industrial coating designed for demanding industrial environments.

• Resistance to chemicals
• Hygienic and mold-resistant surface
• Rust and corrosion protection
• High elasticity over a wide temperature range
• Fire-resistant Class A specification

The service body uses elastomeric rubber insulation with approximately 18–40 mm insulation thickness depending on the area. The insulation provides thermal performance, high water-vapor diffusion resistance and additional protection in environments with high condensation risk.

Electrical System & Control Panel

A centralized control panel provides management of the main electrical functions of the mobile workshop.

• Central electrical control panel
• Mains electricity connection input
• 220 V perimeter and interior lighting
• Protected electrical cable installation
• Cables routed inside the insulated chassis
• Protective plastic cable sheathing
• Quick-access generator and compressor areas

The electrical installation is designed to protect the system against field operating conditions, mechanical impact and environmental exposure.

33 kVA Diesel Generator

• Generator: Full Genset FP 33
• Maximum Output: 33 kVA / 26.4 kW
• Prime Output: 30 kVA / 24 kW
• Voltage: 400 / 230 V
• Phase: 3 Phase
• Engine: Perkins 404A-22G1
• Alternator: Leroy Somer
• Engine Speed: 1,500 rpm

The integrated diesel generator provides independent electrical power for workshop equipment and allows the service vehicle to operate without relying on external electrical infrastructure.

Compressed Air System

• Compressor: ABAC AB6000
• Working Pressure: 11 bar
• Air Intake: 657 l/min
• Motor Power: 5.5 hp
• Operating Speed: 950 rpm
• Working Voltage: 380 V
• Air Tank: 250 liters
• Air Tank Working Pressure: 15 bar
• Air Tank Test Pressure: 16 bar

The compressed-air installation also includes an air regulator, automatic rewind air hose reel and integrated distribution lines for pneumatic workshop equipment.

Lubrication Oil Distribution System

The mobile lubrication truck incorporates a centralized oil distribution system designed to supply multiple lubricants directly to heavy equipment.

• Oil Storage Tank: 2,000 liters
• Tank Construction: Metal prism tank
• Pneumatic Oil Pumps: 5 units
• Pump Flow Rate: 18 l/min each
• Working Air Pressure: 6–8 bar
• Oil Hose Reels: 5 × 15 m
• Oil Reel Pressure: up to 150 bar
• Digital Oil Dispensing Guns: 5 units

The oil tank is equipped with an occupancy indicator, filler caps, pump stabilizer and 1-inch discharge valve.

Five independent oil lines allow different lubricants or oil grades to be carried and dispensed from the same service vehicle.

Waste Oil Recovery System

• Waste Oil Diaphragm Pump: RAASM
• Flow Rate: 70 l/min
• Maximum Pressure: 8 bar
• Working Air Pressure: 2–6 bar
• Maximum Working Temperature: 100°C
• Waste Oil Hose Reel: 15 m
• Waste Oil Pan: 15 liters

The integrated waste oil recovery system allows used lubricants to be collected during field maintenance operations and transferred safely through the dedicated recovery circuit.

Grease Lubrication System

• Pneumatic Grease Lubrication Kit: RAASM
• Pump Ratio: 50:1
• Flow Rate: 1,500 g/min
• Average Air Consumption: 330 l/min
• Grease Hose Reel: 15 m
• Maximum Reel Pressure: 400 bar
• Grease Dispensing Gun: Included

The high-pressure grease circuit enables lubrication of heavy machinery and vehicle components directly in the field.

Diesel Fuel Distribution System

• Diesel Tank Capacity: 2,000 liters
• Tank Material: ST37 carbon steel
• Tank Sheet Thickness: 4 mm
• Fuel Outlet: 1 inch
• Level Indicator: Included
• Manhole: 600 mm
• Diesel Pump: Piusi Cube 56
• Pump Flow Rate: 45 l/min
• Power: 220 V
• Automatic Fuel Gun: Included
• Diesel Hose Reel: 15 m

The onboard diesel distribution system allows the mobile workshop to refuel equipment directly at the work site.

Water & High-Pressure Washing System

• Water Tank: 1,000 liters
• Tank Material: 2 mm stainless steel
• Water Pump: Sincontrol SNC35
• Maximum Flow: 2.5 m³/hour
• Maximum Pressure: 35 m head
• Pressure Washer: 200 bar
• Pressure Washer Flow: 900 l/hour
• Motor Power: 7.5 hp
• Power Supply: 380 V / 3 Phase
• High-Pressure Washing Reel: 15 m

This system enables machinery and service areas to be cleaned before or after maintenance operations without requiring an external water supply.

Workshop Storage & Utility Equipment

• Metal Cabinet: 1,000 × 500 × 2,000 mm
• Drawers: 3 units
• Shelves: 6 units
• Three-Phase Cable Reel: 20 m cable
• Automatic Air Reel: 15 m
• Aluminum Shutters: 3 units
• Outdoor LED Lights: 10 units
• Indoor LED Lights: 4 units

The equipment arrangement is designed to keep pumps, reels, controls and frequently used workshop components accessible from the side service openings.

Integrated Lifting Equipment

• Manual Chain Hoist: 1 ton capacity
• Lifting Height: 5 m
• Chain Thickness: 6 mm
• Test Load: 1,250 kg

The lifting system is mounted to the integrated crane structure inside the service body and provides lifting assistance during maintenance and component handling operations.

Safety Equipment

• Fire Extinguishers: 2 units
• Type: ABC dry powder
• Capacity: 6 kg each
• Working Pressure: 18 bar

The overall installation is designed as an integrated field-service solution with protected electrical installations, organized fluid distribution systems and dedicated equipment access areas.

Designed for Heavy-Duty Field Maintenance

Project 26.082 brings several service functions together in one mobile maintenance platform.

• Lubrication oil distribution
• Diesel refueling
• Waste oil recovery
• Grease lubrication
• Compressed air supply
• High-pressure washing
• Water supply
• Electrical power generation
• Workshop storage and lifting

The result is a self-contained mobile service infrastructure suitable for supporting heavy vehicles and machinery operating far from permanent workshop facilities.